Banco Aluminium industrial extrusion facility

Built to spec,
across every industry.

35,000 MT/yr
Extrusion capacity
5 Presses
1,100–3,300 T
10,000+ /Day
Parts fabricated
13 Sectors
Industries served
Range of Banco Aluminium extruded industrial profiles

Every process
under one roof.

In-House Die Design, Simulation, Trial & Approval
Heat Treatment, Machining & Cold Drawing Under One Roof
Quality, Environmental, Health & Safety System Approved
Automotive & Marine Class Approved
CBAM-ready

Miscellaneous sectors.
One partner.

/ 01
Electrical & power transmission
Busbar · T&D profiles · cable management
/ 02
Automotive & commercial vehicles
Structural · trim · thermal management
/ 03
Machinery & automation
Machine frames · linear guides · housings
/ 04
Heat sinks & heat exchangers
Extruded fin · skived · bonded assemblies
/ 05
Aerospace & defence
Cryogenic · structural · precision sections
/ 06
Hydraulics & pneumatics
Cylinder tubes · manifold bodies · rods
/ 07
Railways
Structural · floor panels · coach body sections
/ 08
Shipbuilding
Marine profiles · deck fittings · hull structures
/ 09
Solar & alternative energy
Mounting frames · tracker rails · inverter housings
/ 10
Material handling & structural
Modular rack · conveyor · frame sections
/ 11
Pumps, motors & general engineering
Motor bodies · pump housings · shafts
/ 12
Machining & value addition
Machining billets · forging stock · turned parts
/ 13
Transport & elevator systems
Vehicle profiles · elevator guide rails · enclosures
Banco Aluminium alloy melting furnace

Hard alloys.
Lead-free grades.

01
Soft alloys
Commercially pure aluminium
1050A10601070A11001200Z1350
02
Normal alloys
General extrusion · electrical conductor
6060606361016101B6463
03
Medium hard alloys
Structural · transport · marine · engineering
3003508357546005A602660616082
04
Hard alloys
Structural · transport · defence · aerospace
201120142017A202470057075
High-strength alloys: structural, transport, defence, aerospace
Lead-free machining alloys (incl. 6026), suited to automotive, medical and food-grade use
Conductivity alloys (6101, 6201), used in busbars, conductors and renewables
Custom alloys and chemistries, built to customer specification

Full alloy specification.

Series Alloys Strength category Remarks
1xxx 1050A, 1050Z, 1060, 1070A, 1100, 1200Z, 1350, 19501, 19600 Soft Commercially pure aluminium
2xxx 2011, 2012, 2014, 2014A, 2014Z, 2017A, 2024, 2024Z, 2030 Hard High-strength aluminium-copper alloys
3xxx 3003, 3003Z, 3103 Medium Hard Good formability and corrosion resistance
5xxx 5083, 5083Z, 53000, 5454, 5754 Medium Hard Marine and welded structural alloys
6xxx 6060, 6063, 6063-GR, 6063Z, 6101, 6101B, 63401, 6463, E91E Normal General extrusion and electrical conductor grades.
6xxx 6005, 6005A, 6026, 6042, 6061, 6066, 6066Z, 6082, 6082Z, 6201, 6262, 6351, 65032 Medium Hard Structural and medium-hard alloys for transport, marine, and engineering applications.
7xxx 7003, 7005, 7020, 7022, 7075 Hard Ultra-high-strength aluminium-zinc alloys

Custom alloys and special chemistries developed as per customer specification. Lead-free machining alloys available — enquire for details.

Five integrated stages
under one roof.

/ 01
Die design & development
Q-Form simulation · 5-axis CNC · trial extrusion
/ 02
Extrusion
5 presses · 1,100–3,300 T · 35,000 MT/yr
/ 03
Heat treatment
Ageing · solution · annealing · special cycles
/ 04
Fabrication & machining
CNC machining · drill · punch · cut · 400 MT/month
/ 05
Cold drawing
Rods · bars · tubes · tight OD tolerance
Casting pit: cylinder-guided Hot-Top casting
Casting pit: cylinder-guided Hot-Top casting
Spectromax OES for 100% chemical verification
Spectromax OES for 100% chemical verification
Homogenising furnace: conditioned billets drawn from the charge
Homogenising furnace: conditioned billets drawn from the charge
Finished extrusion billets, despatch-ready
Finished extrusion billets, despatch-ready

Submit Your Enquiry.
We Handle the Rest.

01
Drawing or sample submission
DXF, DWG, STEP, PDF, or physical sample
02
Die design & Q-Form simulation
Flow analysis · weld seam prediction
03
Die manufacture & trial
5-axis CNC · trial run · dimensional report
04
Sample approval
Dimensional cert · mechanical properties
05
Value-added processing
Heat treatment · fabrication · finishing
06
Repeat supply
SCADA/ERP traceability · export documentation

Customer-specified packing.
Export-ready.

Internal protection
Bare
Standard for immediate processing.
Paper layer
Prevents surface friction in transit.
Paper interleave
Between individual bars.
Cardboard strip
Horizontal between layers.
Wrapped profiles
Crepe paper, bubble wrap, or nylon.
External bundle packing
Wooden bundle
8×10 cm base blocks · plastic strapped.
Cardboard box
Wrapped for surface-sensitive profiles.
Wooden pallet
Forklift-compatible base boards.
Stretch film
Moisture and dust protection.
Plastic wrap
Nylon, four sides and edges.